What You’ll Need

• “Resinstone” – One-Component Methacrylic Resin for Concrete Floors and Driveways: One-component resin for sealing and protecting concrete floors with breathable, durable protection.
• “Prolux” – PU coating for tiles, concrete, plastic and metal – suitable for driveable surfaces: Polyurethane coating for robust, weather-resistant finishing on floors subject to heavy use.
• “Epoxy Polish” – Epoxy Resin Polishing System: Polishing compound to restore gloss and clarity to resin top layers.
• “Trasparente” – Epoxy Binder for Coloured Pebbles and Grits: For projects involving decorative pebble or grit-filled resin surfaces.
• Protective equipment: gloves, mask, and goggles
• Surface preparation tools: broom, hoover, and degreasing solution
• Rollers or brushes appropriate for resin application
• Polishing pads or rotary buffer (for finishing)

Essential Steps Before Applying Resin

Meticulous cleaning and preparation make all the difference when restoring cement resin coatings. Worn surfaces often hold dust, stains, or previous finishes. These must be removed for any new resin layer to properly bond, so invest time in assessment and cleaning prior to coating.

Step 1: Clean and Assess the Surface

Begin by thoroughly removing loose dirt, dust, grease, and debris from the existing cement resin coating. Sweep and hoover the surface, then wash with a neutral, non-acidic degreasing solution. Let it dry completely. Inspect for cracks, delamination, or staining—these must be resolved before proceeding. Thorough surface preparation is essential for optimal resin adhesion and longevity.

If there are deep scratches, stains, or old coatings that have failed, these should be abraded using a sander or grinder to create a receptive, matte finish for the new resin layer. Never apply resin over contaminated or oily substrates, as this compromises the coating’s integrity.

Step 2: Repair Imperfections and Prime

Fill chips, cracks, or holes with a compatible repair mortar or patching compound. Smaller surface imperfections should be smoothed out to avoid telegraphing through the final finish. Once repairs have cured, apply a suitable primer if recommended by your chosen resin system. This ensures a solid anchor for the new coating.

If your resin system advises direct application to concrete and the repair is level, you may skip dedicated primers—always follow the product guidance.

Step 3: Apply the Resin Coating

Select the resin best suited for your project’s demands. For breathable, durable concrete sealing, “Resinstone” is ideal—simply stir and roll or brush on in a uniform coat, following the manufacturer’s drying times. For areas needing higher abrasion resistance, such as driveways or commercial floors, choose “Prolux” Polyurethane Coating. Mix the two components in the specified ratio and apply evenly, allowing it to self-level and penetrate the surface.

To restore decorative pebble or grit-filled cement resin surfaces, use “Trasparente” Epoxy Binder mixed thoroughly with matching aggregate, then trowel onto the surface as needed. Allow each coating layer to cure fully before trafficking or adding further layers.

Step 4: Finish and Polish for Optimal Appearance

Once the resin coating has cured as per product instructions, assess the result. If you desire a glossy, mirror-like finish or need to remove fine imperfections, polish the resin using Epoxy Polish. Use a rotary buffer or hand-held pad in overlapping circles, progressing to a finer finish until the desired sheen is achieved.

For slip resistance, consider adding fine aggregate to the final resin coat or choosing a satin finish resin where suitable. Sweep away any dust and ensure the space is well ventilated until all odours have dispersed.

Tips and Common Mistakes

• Choose the right resin for specific restoration needs: Use methacrylic for breathable sealing, polyurethane for high-traffic, and epoxy for decorative aggregates.
• Monitor environmental conditions: Ideal application temperature is typically 10–25°C, avoiding excess humidity or direct sunlight.
• Safety first – wear gloves, mask and eye protection during all stages of preparation, mixing, and application.
• Check for full cure prior to heavy traffic or placing objects on the new surface.
• If in doubt, test a small area using your chosen product before full-scale application.

Maintaining and Protecting Your Restored Surface

Once restored, regular cleaning with gentle detergents keeps your resin floor or path looking its best. Avoid harsh chemicals, address spills promptly, and quickly repair any signs of wear or damage to preserve the integrity of your resin coating for years to come.