What You’ll Need

• Resin Fibreglass Repair Kit – Complete Polyester Resin and Hardener Set
• CROP 2K Fiberglass Putty – 750 ml + Hardener
• “FixExpress” – Two-Component Epoxy Glue 500g
• “Trasparente” – Multipurpose Clear Epoxy Resin for Casting – Up to 2cm
• Fine and medium-grit sandpaper
• Clean lint-free cloths
• Protective gloves
• Mixing containers and sticks (if not included in the kit)

Choosing the right repair material

Fibreglass kits are best for reinforcing deep cracks, while putties and epoxy adhesives handle smaller chips or shallow imperfections. Assess your damage to select the most effective solution before beginning the repair process.

Step 1: Thoroughly clean and dry the area

Start by cleaning the shower tray with a mild detergent to remove soap scum, body oils, and debris from the area to be repaired. Pay extra attention to cracks or chips, as residue may affect adhesion. Rinse thoroughly with water and allow the tray to dry completely. Ensuring a grease-free, dry surface is essential for the repair material to bond effectively.

Step 2: Assess the type and extent of damage

Inspect the damaged area clearly in strong light. Identify whether you are dealing with minor surface chips, hairline cracks, or more significant damage. Small surface chips can often be repaired with a suitable multipurpose resin or fast-setting epoxy adhesive, while deeper cracks or holes may require a fibreglass repair kit or reinforced putty for structural support.

Step 3: Prepare the surface by sanding gently

Use medium or fine-grit sandpaper to gently roughen the area around the crack or chip. This step helps the repair material grip firmly. Be careful not to enlarge the damaged area unnecessarily, and always wipe away sanding dust with a clean, damp cloth before proceeding.

Step 4: Mix and apply the chosen repair material

Based on your damage assessment, select the most appropriate repair approach. For cracks and deep chips, a Resin Fibreglass Repair Kit – Complete Polyester Resin and Hardener Set can be used. Mix the resin and hardener according to the instructions, apply to the area, and reinforce with the supplied fibreglass mat if needed. For smaller chips or to achieve a smoother finish, CROP 2K Fiberglass Putty – 750 ml + Hardener may be chosen for filling, or “FixExpress” – Two-Component Epoxy Glue 500g for rapid, targeted repairs. Use a spatula or brush as needed for a smooth application. If the repair needs a clear, glossy coating, consider “Trasparente” – Multipurpose Clear Epoxy Resin for Casting – Up to 2cm to finish the repaired section for a polished look.

Step 5: Allow for proper curing and finish the surface

Adhere to the manufacturer’s recommended curing times, ensuring the area is untouched until fully set. Once cured, sand gently to achieve a flush surface if needed, then wipe down with a clean cloth. If desired, use a suitable polish or finishing agent to blend the repair with the surrounding tray. Avoid exposing the tray to water or heavy use for the specified curing period.

Tips and common mistakes when repairing resin trays

• Avoid rushing the surface preparation—thorough cleaning and proper sanding are key for adhesion.
• Mix repair products exactly as instructed to ensure optimal curing and strength.
• For deep cracks or structural damage, always reinforce with a fibreglass mat where possible before cosmetic filling.
• Watch for air bubbles when applying resins or putties; work slowly for a smooth result.

Safety and aftercare for shower tray repairs

Always wear protective gloves and ensure good ventilation during repair. Allow all products to cure fully prior to heavy use, and check the manufacturer’s instructions for any special aftercare recommendations.