What You’ll Need

Gather the materials and tools vital for a successful panel repair:

• Resin Fibreglass Repair Kit – Complete Polyester Resin and Hardener Set – An all-in-one kit ideal for composite repairs on rigid panels.
• “Carbon Resin” – Epoxy Resin for Carbon Fiber & Fiberglass Coating – Ensure strong impregnation and impact resistance on fibreglass or carbon fibre panels.
• “EpoxyWood” – Wood Restoration Epoxy Resin for Deep Penetration and Waterproofing – Suitable for deep repairs and waterproofing on wood panels.
• “EpoxyTable 5-Five” – Deep Pour Epoxy Resin for Tables and Large Projects – Up to 5cm – Recommended for repairing panels with thick repairs or deep pours.
• Protective gloves, sanding tools, mixing containers, applicator brush, and suitable reinforcement such as fibreglass mat (if required).

Step 1: Thoroughly Clean and Dry the Damaged Panel

Begin by clearing the repair area of all contaminants. Remove loose material, dust, and debris using a brush or vacuum. Clean the affected panel with a suitable solvent, ensuring the area is free from grease, oil, or moisture. If you’re working with wood, allow the substrate to dry completely to ensure proper resin adhesion. On fibreglass or composite panels, moisture or remaining dust can prevent the resin from bonding effectively. A well-prepared surface is crucial for a strong, lasting repair.

Step 2: Prepare, Cut, and Position Reinforcing Material if Required

For larger or structural repairs, especially on fibreglass or composite panels, reinforcement is essential. Cut a piece of fibreglass mat or carbon fibre cloth slightly larger than the damaged area. Position it in place on the panel, checking that it sits flat without folds or creases. This reinforcement distributes loads and maximises durability. For wood repairs, this step may not be necessary unless extra strength is needed or if the damage is extensive.

Step 3: Mix Your Resin According to Package Instructions

Accurate mixing is vital for performance and curing. Using a clean container, mix your chosen resin and hardener according to the manufacturer’s recommended ratio. For wood repairs, “EpoxyWood” – Wood Restoration Epoxy Resin for Deep Penetration and Waterproofing is ideal, ensuring deep absorption and long-term moisture protection. For composite repairs, use the Resin Fibreglass Repair Kit or “Carbon Resin” – Epoxy Resin for Carbon Fiber & Fiberglass Coating, depending on your material. Mix slowly and thoroughly to minimise bubbles, and prepare only what you can apply within the resin’s working time to avoid waste.

Step 4: Apply Resin and Reinforcing Material Evenly

With gloves on, use a brush or spatula to apply a layer of mixed resin to the cleaned, prepared repair area. Place the pre-cut reinforcement fabric (if needed) into the wet resin, and saturate it by gently pressing in more resin as required. Continue building thin layers if a deep repair is needed, for example with “EpoxyTable 5-Five” – Deep Pour Epoxy Resin for Tables and Large Projects – Up to 5cm for repairs requiring deeper fills. Take care to eliminate air bubbles by working gradually. Use a spreader or roller for a smooth surface, working the resin evenly across the panel without over-applying.

Step 5: Allow Sufficient Curing and Complete the Finish

Allow the repair to cure undisturbed, following the resin’s curing time as stated in the instructions. Keep the area dust-free for a flawless finish. Once hardened, sand the repaired zone to blend it with the surrounding surface, stepping through finer sandpapers for smoothness. If required, apply a final coat of resin for a high-gloss and protective surface, especially important for visible repairs. For wood panels, sanding after curing ensures a seamless repair that matches the original finish, while composite repairs benefit from meticulous smoothing and optional topcoating for enhanced durability.

Tips, Common Mistakes, and Troubleshooting

Always measure and mix resin precisely – Incorrect ratios can lead to incomplete curing or weak repairs.

Work in a well-ventilated environment and wear protection – Resin and hardener fumes may be harmful if inhaled, and gloves prevent skin exposure.

Pre-test on a scrap area when using a new resin – Surface compatibility and final appearance can vary based on substrate and working conditions.

Avoid working on damp panels or in cold, humid environments – These can delay curing or introduce imperfections.